As vehicle architectures evolve toward 800- and 1,000-volt system platforms, precise and efficient connector solutions have never been more important. The HVR^®25 was specifically developed for low-current auxiliary systems that require efficiency, safety, and ease of integration. Typical applications include PTC heaters, inverters, and onboard chargers (OBCs).

Compact, smart, and efficient

Compared to current Class 2 connectors, the HVR^®25 reduces space and weight by up to 50%, as well as significantly reducing the cost of both, the connector and the cable assembly. Its compact design simplifies packaging and strikes an optimal balance between performance, size, and cost efficiency.

Reliable and safe performance

The HVR^®25 meets standards of vibration according to LV215-2 & SG3 and USCAR. It is RoHS compliant and features shielding and an integrated HVIL (high voltage interlock). The system achieves protection classes of up to IP6K9K when mated and IPXXB when unmated. Its operating temperature range of –40 °C to +125 °C ensures reliable performance under harsh environmental conditions.

Flexible product portfolio

The product family includes cable connectors and headers with a common interface for cable cross sections ranging from 1.5 mm² to 4 mm².

• HVR^®25 Cable Connector: Stable and reliable performance, supports single-core cable assembly, and is compatible with automated manufacturing processes.
• HVR^®25 Header: Offers flexible terminal connection options such as busbars or cable variants and allows high packing density and simplified installation with only two screws.

Designed for today’s and tomorrow’s system platforms

Rosenberger’s HVR^®25 is a solution that aligns with the technical requirements of modern 800 V and 1000 V architectures, reducing system complexity, weight, and cost. These features establish the HVR^®25 as a new benchmark in high-voltage connector technology.

"The HVR^®25 embodies our principle of ‚Precision Without Complexity,‘ offering uncompromising performance in a compact design," says Günther Höfelmeier, Director of Product Management at Rosenberger.

Technical Highlights

• Rated voltage: 1000 V DC
• Current capacity (at 85 °C):
• 10 A @ 1.5 mm²
• 25 A @ 2.5 mm²
• 40 A @ 4 mm²
• Protection: IP6K9K / IPX7 / IPXXD (mated), IPXXB (unmated)
• Temperature range: –40 °C to +125 °C
• Vibration: LV215-2 & SG3
• HVIL integrated
• Shielded design
• RoHS compliant

For more information, please visit: www.rosenberger.com/en/product/hvr25